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Able to Leap Tall Buildings in a Single Bound

Effective communication and proper planning have long been the signature of Christiansen Roofing. This past October was no exception for us on a sleepy Saturday morning in Downtown Milwaukee.

The helicopter brings another pallet of material as workers distribute replacement pavers.


When the property management team at Douglas Ellman Beitler contacted us about performing some maintenance on their roofs at the 411 Building in Downtown Milwaukee we had no idea that their request would require the removal and replacement of 18 pallets of material onto one of Milwaukee's tallest buildings and well out of the reach of any crane.

Conceptually it was an easy project: Remove the deteriorated pavers from a ballasted rubber roof and replace them with now ones. At the same time some maintenance was required on the roofs. The roof was about 15 years old and the typical problems for this type of system needed to be addressed. A simple description of work we had successfully performed many times in the past.

The trick involved utilizing a helicopter as our "crane" to make the many lifts to and from this downtown high-rise. Our process began through careful planning and coordination through a regional helicopter service specializing in these types of lifts. Permits were taken out with the city to shut the streets down and provide for the safety of people and property below. The County Transit Authority was notified so they could change their bus routes during our lifting activities. The Milwaukee Police Department provided a group of motorcycle patrolmen to direct traffic and keep people on the streets a safe distance away. The management group at the neighboring Firstar Center provided us with access to their roof, assisting our project coordination (not to mention a few good snapshots). This was truly a team project with many unrelated players working together as one.

Everything needed to be either performed or called off on a moments notice. Winds and weather in downtown areas can create a wind tunnel effect. Originally scheduled for an earlier weekend it had to be delayed because of weather.

Our job preparation also included several days of collecting existing materials that would be lifted off the roof and placed onto the ground below. We custom fabricated some unique pallets to carry the more than 1½ ton load for both the old and new roof materials. Utilizing our crane, we then test lifted these loads to be sure they met our capacity limits. Existing materials were collected for "picks" from the roof, and new materials were staged from our flatbed at the intersections of Michigan Ave. and Milwaukee St.

This set up allowed the helicopter to deliver material from the rooftop to the street below, and then lift new materials from the streets below for delivery to the top of the high-rise.

Once it was started the project went like clock work. New pallets were lifted and old material removed - just like so many others - this time with a flying crane.

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